retrofit CO2 to fiber laser

Ready for more power? Make your CO2 to Fiber Laser Upgrade possible today!

Give your Bystronic CO2 laser cutting machine a new life. With our expert retrofit service, we modernize your existing system into a high-efficiency fiber laser machine – at only 10% of the cost of buying a new one

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90%

Cost savings compared to buying a new machine

3x

Higher cutting speed with fiber technology

100%

Bystronic specialist service

Specialized in Bystronic models: Bystar, BySprint, BySpeed, ByVention and more

Bystronic CO2 to Fiber Laser

Efficiency is no coincidence – it’s an upgrade

For decades, CO₂ laser technology has been the industry standard. But today’s production demands more: higher speed, greater precision, and less maintenance. This is exactly where the Bystronic CO2 to Fiber Laser Conversion comes into play.

Many existing machines are still in excellent condition – only the core laser technology is outdated. With a targeted retrofit CO2 laser to fiber, we replace the laser source and cutting head with modern components. This way, you gain all the advantages of fiber laser technology – without the cost of a completely new machine.

Our CO2 Laser Upgrade to Fiber solution transforms your existing system into a high-efficiency fiber laser setup.

Your key benefits at a glance:

  • One cutting head for all material thicknesses

  • Laser stability in less than 10 seconds

  • No helium consumption

  • Energy savings of up to 80%

  • Two-step piercing

  • Automatic focus

  • No mirror alignment required

  • No spare part or repair costs for CO₂ systems

  • Elimination of average maintenance costs of approx. €40,000 per year

Which Laser Source Is Right for You?

The choice of the right laser source is a crucial step in every retrofit or new investment – especially in a Bystronic CO2 to Fiber Laser Conversion project. But which laser source really fits your production needs?

There is no one-size-fits-all answer – it depends on:

  • Your material variety

  • Production volumes

  • Cutting quality and repeat accuracy

  • Future plans for automation and energy efficiency

We analyze your individual requirements and support you in selecting the right solution – whether it’s a complete retrofit CO2 to fiber laser or a new integration. The goal is not just maximum performance, but a stable, low-maintenance system that delivers long-term benefits – especially when comparing fiber laser vs CO2 laser.

Our team guides you from technical consulting all the way to successful commissioning.

CO2 to Fiber Laser Conversion Infographic – Retrofit service for Bystronic lasers showing cost savings, faster cutting speed, and specialist support

Before we implement an upgrade CO2 to fiber laser solution, we conduct a detailed on-site consultation. Together, we determine which components of your existing system need to be adapted or replaced.

Our retrofit service covers all key areas:

  • Laser source

  • Cooling system

  • Optical components

  • Cutting head and focusing unit

  • Laser safety

  • Software integration

  • Filter and exhaust technology

Whether you require a complete CO2 laser to fiber conversion or targeted optimization, we analyze the current condition of your machine and create a customized plan.

Switching from CO2 to fiber laser not only delivers technical advantages, but also significantly reduces maintenance and operating costs. Our experts support you from planning to commissioning – efficient, precise, and future-proof.

Retrofit CO2 laser to fiber infographic – showing energy savings, faster cutting speed, and benefits of CO2 to Fiber Laser Conversion and Bystronic retrofit

Let’s compare the energy consumption of both systems:

  • A typical 6 kW CO₂ laser runs about 3,600 hours per year at 65% load.
    → Average power consumption: approx. 65 kW = 152,100 kWh per year.

  • A modern fiber laser with the same power and usage consumes only around 22 kW = 51,480 kWh per year.

✅ Result: Over 100,000 kWh savings per year!

Another benefit: thanks to higher efficiency, a single fiber laser can often replace two CO₂ lasers.

👉 An upgrade CO2 to fiber laser or a retrofit CO2 to fiber laser solution doesn’t just save energy – it also reduces space requirements, maintenance, and long-term operating costs.

Switching from a CO₂ laser to fiber laser pays off multiple times – for your production and for a more energy-efficient future.

CO2 Laser Upgrade to Fiber – The Smart Way to Boost Efficiency

Maintenance-Free Laser Operation

Upgrading to fiber laser technology significantly reduces maintenance and operating costs. Unlike CO₂ lasers with complex mirror cleaning and gas maintenance, fiber lasers operate almost maintenance-free thanks to robust solid-state technology. Result: minimized downtime, lower labor costs, and maximum reliability in daily production.

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Instant Availability

Fiber lasers start in under 1 minute – no warm-up time like CO₂ lasers (resonator/gas cooling). Perfect for frequent job changes, saving up to 40% energy and increasing production flexibility.

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No More Laser Gases Required

CO₂ laser systems require expensive laser gases such as helium, leading to high running costs. Fiber lasers are gas-free, reducing costs, simplifying logistics, and improving planning reliability. Over the machine’s lifetime, the savings can amount to tens of thousands of euros.

Infographic showing retrofit CO2 laser to fiber service – covering laser source, cooling system, optical components, cutting head, software integration, and exhaust technology for a complete CO2 to Fiber Laser Conversion.

Upgrade Your Laser Machine – Save Energy, Cut Costs, Protect the Environment

At LaserEVO, we specialize in converting outdated CO₂ laser systems into modern fiber laser technology. With more than a decade of experience, we provide tailor-made retrofit solutions that lower energy consumption, increase cutting speed, and minimize maintenance – all without the expense of buying a new machine.

Our mission is to give your existing system a second life while boosting productivity and sustainability. Customers across Europe trust us for precise, reliable, and cost-efficient CO2 to Fiber Laser Conversions that ensure long-term performance.

Affordable Consumables

Fiber lasers do not require expensive special lenses like CO₂ systems. Instead, they use low-cost protective glasses that need to be replaced far less frequently – reducing operating expenses.

Triple Cutting Speed on Stainless Steel

Thanks to the optimal wavelength and high beam quality, a fiber laser cuts stainless steel up to 3x faster than CO₂ systems. This significantly boosts productivity, especially for thin sheets (1–6 mm).

Cutting with Compressed Air – No Expensive Gases

Fiber lasers enable cutting mild steel with standard compressed air – eliminating the need for costly oxygen or nitrogen. This saves thousands of euros in gas costs every month and simplifies logistics considerably.

Funding Opportunities for Retrofits – CO₂ to Fiber Laser Conversion Pays Off Twice

Infographic about CO2 to Fiber Laser Retrofit Subsidies – showing up to 40% government funding support, lower costs, and reduced CO₂ emissions with fiber laser conversion.

Switching from CO₂ laser to fiber laser not only brings technological advantages – in many European countries it can also be financially supported. In several regions, funding programs cover up to 40% of the retrofit costs.

If you are currently considering an upgrade CO2 to fiber laser project, now is the perfect time. Thanks to the high energy efficiency of a fiber laser, you not only reduce your long-term operating costs, but also meet the requirements for government support in the field of environmental technologies and CO₂ reduction.

A retrofit CO2 to fiber laser means:

  • Up to 100,000 kWh energy savings per year

  • Massive reduction in CO₂ emissions

  • Less maintenance, no mirror alignment, reduced gas consumption

  • Possible tax advantages and subsidies

Most subsidy programs require that the conversion from CO₂ laser to fiber laser achieves a clear improvement in energy efficiency or environmental impact – and that is exactly what a fiber laser delivers. Companies investing today benefit twice:

✅ Immediate relief on retrofit costs
✅ Long-term savings on operating costs and competitive advantages

Even small and medium-sized businesses profit from the CO₂ to fiber laser retrofit, as funding programs are designed for sustainable modernization.

👉 Contact us now. We support you in selecting the best funding opportunities for your project with a reliable retrofit CO₂ to fiber laser solution.

Your Benefits at a Glance – Why a Retrofit Really Pays Off

🔧 80% Less Power Consumption

Fiber lasers require up to 80% less energy than CO₂ lasers. This means lower energy costs, reduced CO₂ emissions, and improved sustainability – saving real money in daily operation.

📐 No Mirrors, No Alignment

Fiber lasers eliminate complex mirror optics, which makes them more stable and easier to maintain. No mirror alignment means consistently precise cuts and minimal downtime.

📦 Compact Machine Design

More space, more efficiency: by eliminating bulky CO₂ components, fiber laser retrofits save valuable floor space in production. The compact design allows more flexible layouts and higher capacity.

Reduce Power Consumption – Protect the Environment – Benefit from Funding

Fiber Laser Technology Saves Real Money
With up to 80% lower energy consumption compared to CO₂ lasers, your annual energy costs are reduced by thousands of euros. At high utilization, a single machine can save more than 30,000 kWh per year – equivalent to the electricity demand of over 8 households.

Sustainability with Real Added Value
Thanks to lower energy requirements, CO₂ emissions are reduced by up to 60 tons per year, significantly improving your environmental footprint. In many regions, government funding, tax benefits, and investment subsidies are available – especially for energy-efficient technologies and CO₂ reduction measures.

💡 Your Advantage: Lower costs, lower emissions, more future

🔗 For more information about original machines, technical specifications, or control systems from Bystronic, please visit the official website:
www.bystronic.com

Infographic showing the advantages of retrofitting Bystronic CO2 lasers to fiber lasers – including maintenance-free operation, instant availability, no laser gases, one universal cutting head, and affordable consumables.

✅ Why Choose Us? – Your Experts for Retrofit CO2 to Fiber Laser Conversion

When it comes to upgrading CO2 to fiber laser, every technical detail matters. That’s where we come in – with a well-engineered solution based on German technology and years of experience.

Our retrofit solutions include:

 

  • Full compatibility with MMC, ByVision

  • Integration of all status signals from laser, chiller, and cutting head into the original software (e.g., ByVision)

  • Interlock protection and automatic safety shutdown

  • 2-step pierce-pulsing control for precise cuts

  • LED signal support for “Laser Ready”, error codes, safety warnings & more

  • Installation with complete wiring diagrams

  • Software adaptation to the latest version of your CNC control

  • Compatible commands for switching laser on/off within the original software

  • 1-year warranty on all retrofit components

Whether it’s a CO2 to fiber laser upgrade or a complete retrofit CO2 to fiber laser solution, with our connection and terminal board you are fully equipped.

👉 Trust in professional systems that keep you ahead – for maximum efficiency, safety, and operator convenience.

Häufig gestellte Fragen

On average, the complete retrofit including test runs takes less than 3 working days.

 

No, your existing Bystronic control system remains unchanged – no additional training is required.

 

All common metals – including stainless steel, aluminum, copper, and brass – with just one cutting head.

Depending on utilization, savings of several tens of thousands of euros per year are possible.

 

Yes – as long as the mechanical structure and axis systems are intact, a retrofit is no problem.

 

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Upgrade Now – Boost Your Efficiency & Cut Your Costs!

Take advantage of our free consultation and discover how much you can really save

 

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